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Helmet construction

Climbing Helmet Construction Compared: ABS Hybrid vs Lightweight

Compare climbing helmet construction and weight through manufacturer examples, then check fit, activity label, coverage and model-specific instructions.

Quick answer

Helmet construction varies by model. Petzl's BOREO uses a thick ABS shell with EPP and EPS foam and weighs 300 or 330 g by size; its SIROCCO uses EPP and EPS foam under a thin polycarbonate crown and is listed at 170 g. Compare exact fit, coverage, certification and instructions rather than assuming a construction name guarantees a result.

Climbing helmets use different shell and foam combinations. Compare model-level construction and fit, not a generic label alone.

Manufacturer examples

Example Published construction Published weight
Petzl BOREO Thick ABS shell with EPP and EPS foam liner 300 g in S/M; 330 g in M/L
Petzl SIROCCO EPP side foam and EPS top foam under a thin polycarbonate crown 170 g in the listed configuration

These are manufacturer examples, not universal rules for every helmet in either category. Other makes and models use different materials, weights and coverage.

Decide by model, not label

Compare a helmet’s approved activity, size range, stable fit, head coverage, ventilation and any model-specific impact features. A shell or foam description does not establish that a helmet is suitable for climbing; read the exact product label and manual.

For sizing, certifications and inspection, see our climbing helmet fit and certification guide. Browse ropes and protection.

Common questions

What is a hybrid climbing helmet?

Construction labels vary. Petzl describes its BOREO as a hybrid with an ABS shell and EPP/EPS foam liner; check the exact helmet's materials and manual.

Are foam climbing helmets lighter?

Some foam-forward models are lighter than some ABS-shell models. Compare the exact model and size; the materials alone do not tell the full weight.

Which helmet construction should I choose?

Start with a proper fit and an activity label for climbing, then compare exact model weight, coverage, ventilation and care instructions.

Does a helmet's shell type tell me its certification?

No. Read the product label for EN 12492, UIAA 106 or the specific certification the maker lists.